That for which there is no replacement

2CV 652cc big bore kit

Additional displacement has arrived from ECAS in the form of a Burton 652cc big bore kit.  This ups the compression ratio from 8.5:1 to 9:1 and adds 25cc to each cylinder (an extra 8%)  which should produce both more power and more torque*.  Roy at ECAS recommended that a race profile cam from Kent Cams would be a good match for this as the extra breathing the cam provides will be matched by the larger displacement – all providing the fan and tinware are retained to ensure sufficient cooling.

  • Burton’s bench test shows an increase in torque from 6 to 7 but I can’t work out what the units are :-/


Liked on YouTube: Burton 2CV Parts – Engine Rebuild

This film shows how to disassemble and assemble a Citroën 2CV engine quickly. The movie is made as an instruction for the ‘engine battle’, that we held at the AutoRai 2015. In the battle, people competed against each other assembling an engine.

This movie can be used as a guide when you’re rebuilding an engine, but be advised; some parts are skipped and missing for the purpose of the Discovery Channel engine battle instruction (for example; no liquid gasket material was used on the crankcase halves of the engine).


2CV Engine tear down

After removing some of the external ancillaries such as the fuel pump and the flywheel (with the assistance of Super Crack Ultra, heat, an impact wrench and a breaker bar) and leaving the oil to drain I got stuck into dismantling the engine.

Firstly I got the the jelly moulds off to drain the residual oil and reveal the valve gear.

2CV engine with tappet covers removed

At this point it became clear why the engine wasn’t fully turning over: one of the head studs on the off side cylinder had sheared at the bolt.

2CV cylinder head with broken stud

As this bolt also secures the rocker pivot axle it meant the exhaust valve wasn’t able to operate fully thus jamming the push rod, thus jamming the camshaft, thus jamming the crank.  Fortunately it doesn’t look like any damage has been done to parts I wasn’t planning on replacing anyway.

With the head stud bolts and the oil feed pipes removed, the barrels and heads came away from the crank case.  Whilst the near side head and barrel separated by hand the same wasn’t true of the off side (home of the malfunctioning valve) – despite application of my not inconsiderable bulk via a pry bar!

2CV head and cylinder

I applied a large libation of penetrating fluids and left it to marinate whilst I moved on to the crank case.

2CV engine with cylinders and heads removed showing pistons

The crank case splits in half down the vertical longitudinal axis and is held together by four large (14mm) bolts in the centre and half a dozen smaller (11mm) bolts round the outside.  However, there are some items that straddle the join so they need to be removed before starting on the crank case bolts.

The oil cooler needs to come off the front of the engine, firstly remove the retaining bolt above the nose of the crank shaft where the fan mounts.  Then carefully remove the union bolts and ease the pipes out of the crank case.

Round the back there are a set of five 12mm bolts that hold the cap on the oil pump and below that there are two 8mm bolts that hold the oil strainer in place in the sump.

Work round the outside removing the 11mm crank case bolts – some of which are on through nuts and some on studs so make sure you check which one you’re dealing with.

Buried under the surface gunk I found one of the nuts had a washer with a long tab – not sure why but that was the only item of note.

2CV crankcase washer

Next up there are the four large bolts, two on each side, that go through next to the crank bearings.  With those removed the crank case separates easily.

Separating a 2CV crankcase

At this point it’s worth rotating the crank and looking out for the timing marks and seeing how they appear when aligned.

2CV timing marks on crank and camshaft

The timing marks are small lines marked into the gears under certain teeth.  The key one (and easiest to spot) is on the crank and, when at the timing point, it will align with the edge of the crank case half at 6 o’clock.

2CV timing marks on crank and camshaft

The timing marks on the camshaft are harder to spot but there are two of them, one on each of the teeth either side of the space into which the crank timing tooth fits.

With the crankcase separated the crank and camshaft stay in the off side half and require minimal coaxing to come free.

2CV engine with one half of the crank case removed showing crank and camshaft in-situ

In the time it had taken to strip the crank case the penetrating fluids had worked their magic on the off side barrel and head and they were reluctantly persuaded to separate.

That’s now the main disassembly complete and with the parts labelled and stashed away in boxes it’s time to call it a day,

2CV engine parts boxed up afer strip down.

Other posts in this series:

  1. Engine tear down
  2. Crank case strip down
  3. Valve removal

Air Campaign: First Battlescene Sketches

Original source

Last month on this blog we announced our newest series, Air Campaign, which we will launch next year. We are delighted to see that so many people are excited about it, and so we wanted to keep you all updated on the development and launch of the series so far.

Today, we are going to share with you the three battle scene sketches for the first book in the series, ACM 1: The Battle of Britain 1940, fresh from the pad of Osprey artist extraordinaire Graham Turner. These are uncorrected first drafts and some aspects will be tweaked for the final plates, but we thought you’d still like to see them at their rawest.

Attacking the ‘Chain Home’ Radar Sites

First, we have the Bf 109E-4/B ‘ Jabo’ dive-bombing attack against the Swingate ‘Chain Home’ early-warning radar site near Dover on 12 August 1940 at 0900hrs. Using a 45-degree dive delivery angle, eight 250kg high-explosive bombs were dropped, destroying several huts inside the compound and slightly damaging the masts supporting the transmission aerials.

None of the attackers were engaged by RAF interceptors or hit by AA fire and returned to Calais-Marck to be rearmed and refuelled for their midday mission, a strike against Manston airfield. After several hours ‘off-line’, repairs were completed to ‘Chain Home’ and radar plotting resumed in the early afternoon.

Battle of Biggin Hill

The devastating Dornier Do 17Z air raid on RAF Biggin Hill on 31 August 1940 will be the subject of this plate. This raid was the fourth in a series of six over a three-day period from 30 August to 1 September, the result of which was that RAF Biggin Hill was devastated and virtually destroyed. However, through the tireless and exhausting efforts of numerous individuals it was restored to operation, although initially at a significantly reduced capability.

Meeting the ‘Big Wing’

This plate will depict the moment that the main German force attacking London on 15 September met the Duxford ‘Big Wing’.  15 September is forever enshrined as ‘Battle of Britain Day’ because the outcome of the day’s air battle caused Hitler’s planned invasion of Britain to be indefinitely postponed.

When the Do 17Zs and He 111Hs arrived over the target area, they found most of the dockyards obscured by thick, towering clouds and – almost simultaneously – were attacked head-on by the ‘Duxford Wing’, consisting of two Spitfire and three Hurricane squadrons. The result was the sudden loss of 11 of their 100 bombers and the shocking realisation that RAF Fighter Command was far from being the ‘spent force’ that Luftwaffe Intelligence had reassuredly reported. The Hurricanes in this plate are led by Squadron Leader Douglas Bader.

 

I hope that you enjoyed these sketches. Keep your eyes on the blog for more updates on this exciting new series! If you missed the previous posts on Air Campaign click the links below: 

Air Campaign Announcement

Big Reveal: Air Campaign



Liked on YouTube: Burton 2CV Parts – Testing Carburettor

We offer a wide range of new and reconditioned carburettors. Both for very early Citroën 2CVs, and for the later 2CV6s. The double barrel carburettors are now available, completely new.

In this short film we like to show you how we test each and every one of them. In our experience all these carbs need a little adjustment to make them work just perfect.